You, my friend, have a similar error to the one I've been having ever since I first optimized my models. I hope you find a solution, since I never did. The farthest I got was narrowing it down to problems with the verticies. When the verticies shared by a few faces were welded it created some strange effect where verticies of the same face were noncoplanar, even though they were... I'll make sure to keep an eye on this post though.
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